airbag man fitting instructions

Never drive with the air suspension fully inflated and or with the vehicle raised over the Airbag Operating Height. Your vehicle could be overloaded with too much weight and you are finding that you are at your maximum pressure of the airbag stated in the last page of your installation instructions. Following the guidelines in this manual will help provide you with many years of trouble-free service. Worn, damaged or mismatched suspension components are to be addressed to ensure the correct height can be achieved and maintained across the vehicle. Ensure compliance with regulations, safety standards, and weight ratings to prevent injury or damage. In all cases, high speed over rough roads may result in severe bottoming out of the airbags causing damage. See opposite. This will allow the airbag to extend to its maximum length without being damaged. To maintain the Airbag Operating Height from side-to-side, add more air pressure in small quantities, checking the pressure and height frequently. RELOCATION OF COMPONENTS / FABRICATION MAY ALSO BE REQUIRED TO SUIT VEHICLE. Refit Cut the airline as square as possible using a sharp blade or proper tube-cutter. An airbag requires much less air volume than a tyre, and therefore will inflate/deflate much more quickly. The safety of the vehicle and compliance with relevant State & Federal regulations is the responsibility of the vehicle owner. Read the operating instructions carefully before using the system or driving the vehicle. International +61 7 3889 6556, Copyright 2022 Airbag Man & RKC Holdings pty ltd ABN 78 071 834 145. Always maintain the Airbag OPERATING HEIGHT under all loads, Load the vehicle within its legal payload, Inflate, returning the vehicle to Airbag OPERATING HEIGHT within the Airbag MAXIMUM PRESSURE. HOW TO USE YOUR SUSPENSIONWhen you add or remove load to your vehicle the manufacturers suspension height changes with the weight of the load. To connect: Push the cleanly trimmed tubing firmly into the fitting as far as possible. Otherwise for manual inflation: It is recommended that only a properly qualified person installs the product and carries out maintenance. Spare Parts listings coming soon, please email info@airbagman.com.au or call us on 1800 247 224 (Australia Wide) for more information. With the airbags installed on your vehicle and the vehicle sitting on a level surface, verify that the vehicle is at the manufacturers suspension height. Note that Nylok type lock nuts may be used in this manner also, in place of the prevailing-torque type, except where high heat is present. Fasteners. If you have any issue with our product you must call us to discuss a solution and local service if required.Also, see the Troubleshooting Guide in this booklet for assistance before calling.SPARE PARTSWe carry an extensive range of spare parts and have knowledgeable service dealers throughout the country. (See Airbag Operating Height & Maximum Pressure) We highly recommend the addition of an onboard air control with our air suspension products. Never exceed the manufacturers weight ratings for the overall vehicle (GVM) or individual axles. Thank you for purchasing an Airbag Man air helper suspension kit. To maintain the manufacturers suspension height from front to back, add air pressure to both airbags in equal amounts gradually. It is recommended to operate your vehicle at reduced speeds to avoid further damage to your vehicle or suspension. Learn about the AIRBAG MAN RR4708 Air Suspension Leaf Helper with this user manual. If there is a hole the airbag must be replaced. When you add or remove load to your vehicle the manufacturers suspension height changes with the weight of the load. Thread Locking Compound The hex bolts used to secure the airbag to the brackets may have a locking compound applied to the threads. Free Call 1800 247 224 (Australia Wide) International +61 7 3889 6556. Airbag Man - How To Install: VW Amarok Air Suspension - Facebook We have carried out inspection and testing on vehicles and components to confirm their operation and compatibility with our products. Our airbags are positioned where the vehicle manufacturer expects the bump stop impact load to be taken. Contents hide 1 AIRBAG MAN RR4708 Air Suspension Leaf Helper 2 WARNINGS & IMPORTANT INFORMATION 3 GENERAL OPERATING INSTRUCTIONS 4 MAINTAIN AIRBAG OPERATING HEIGHT 5 INFLATING & DEFLATING THE AIRBAGS 6 MAINTENANCE 7 FITTINGS & TUBING 8 ENSURE SCRATCH-FREE STRAIGHT AIRLINE 9 AFTER-SALES SERVICE 10 Documents / Resources 10.1 Related Manuals / Resources AIRBAG MAN Continue reading "AIRBAG MAN . Airbag will not hold airAir loss is expected each time the airbag pressure is checked. https://airbagman.com.au/pages/search-part-number. Prevailing-torque lock nuts may be more difficult to install or remove, but will not come loose under normal suspension operation. Inflate the airbags to the maximum allowed pressure and spray all components with soapy water mix. Make sure all connections are made. Ensure airbags are adjusted to the Airbag Operating Height after any test and before driving. STEP 16 - AIRBAG HEIGHT AND ALIGNMENT This is not covered under warranty. . DOCUMENTATION TO BE KEPT WITH THE VEHICLE. The height is shown on the last page of your installation instructions. Continue with Recommended Cookies, Home AIRBAG MAN AIRBAG MAN CR5042HP Air Suspension Helper Kit Instruction Manual. It is very important that the vehicle owner or any driver is advised on how to use the system and that this Product Manual and Fitting Instructions, showing Airbag Operating Height & Maximum Pressure, provided with the kit is given to them and kept with the vehicle. Apply the soap solution to all air fittings, valve core and the airbag. Only qualified persons should install and maintain the product. Your kit will include push-to-connect air fittings. Any damage to the airline section that enters the fitting will cause a leak and must be trimmed to a clean, straight airline section. If this is too great check inflation and redistribute your load more evenly. FITTING INSTRUCTIONS RR4682 - 4856282.app.netsuite.com Do not use aerosol tyre repair products in airbags. INDEPENDENT ENGINEERING ANALYSIS RESULTFitment and use of Airbag Man air helper suspensionWILL NOTadversely affect the vehicle chassisVehicles with and without airbags have experienced chassis damage.Excessive load and or an unusual operation is usually the cause vehicle or chassis damage. If you use a sharp utility knife or razor blade great care must be taken in all cases not to cut yourself during this operation. FREECALL 1800 247 224. You are now able to maintain the manufacturers suspension height front to back and side to side under these differing load conditions (heights) by simply adding or removing air to and from the airbags. Ensure you are fully conversant with how to position load on your vehicle. Locate where the airbag inflation valves have been situated on your vehicle. Additional thread sealant is not normally needed, however can be used if these fittings are re-used as this will degrade their nylon sealing ability. Never cut, weld or modify the airbag or associated parts without approval from Airbag Man. Never overload your vehicle or exceed the manufacturers weight ratings. Note: the maximum pressure is determined by the GVM of your vehicle. It is recommended by Airbag Man that only a properly qualified person installs the product and carries out maintenance.If you are not qualified and attempt to carry out such work ensure that all safety equipment is used and safety standards are met. Comment * document.getElementById("comment").setAttribute("id","af218639e51ad29ee1af7ce3202ab627");document.getElementById("afe6277d1c").setAttribute("id","comment"); Save my name, email, and website in this browser for the next time I comment. Airbags also provide the highest degree of vibration isolation of any isolator on the market and have long been used in the industrial market as pneumatic actuators incorporated into new and innovative machinery designs as well as replacement actuators for traditional pneumatic or hydraulic cylinders. Check to see if the valve core is tight. If you are not qualified and attempt to carry out such work, ensure that all safety equipment is used and safety standards are met. Improper use or over inflation may cause property damage or severe personal injury. Ensure airbags are adjusted to the Airbag Operating Height after any test and before driving. 31K views 5 years ago Airbag Suspension to suit VW Volkswagen Amarok - Airbag Man RR4698 Kit Installation Video. WARRANTYOur Warranty operates in addition to (and does not exclude, restrict or modify) any rights or remedies to which you may already be entitled under the Australian Consumer Law or any other relevant law relating to this product. Tighten the fittings one more turn or remove and apply a suitable thread sealant. Airbags. FOR PUSH TO CONNECT FITTING SEALThe Push To Connect fitting houses an o-ring and collet to seal and secure the nylon airline. If you encounter an air leak or have carried out repairs to the air system a leak check has to be performed. Tighten the fittings one more turn or remove and apply a suitable thread sealant.Tubing must be cut squarely to avoid burrs in the connection to the air fittings. Inspect and wash any accumulated sand, gravel or other road debris from the airbags and brackets. The airbag may fail as a result of punctures, impact damage, improper inflation, improper installation or improper usage. Australia, Free Call 1800 247 224 (Australia Wide) To reduce the risk of failure, we strongly recommend the following:Never inflate an unrestrained airbag and fully deflate the airbags if:It is necessary to lift the vehicle by the chassis. Heating the connection end with hot water will soften the tube to help. PO Box 5883 Brendale DC QLD 4500 Australia. PO Box 5883 Refit Cut the airline as square as possible using a proper tube-cutter. << Typical Mini Truck Front Air Bag Instructions. Never exceed the manufacturers weight ratings for the overall vehicle (GVM) or individual axles. If leak detected, check and tighten the airbag fittings (if required), remove the airline tubing, re-cut and re-test. A vehicle loaded in an improper manner can greatly affect safety & stability and may result in twisting and stress on the chassis and overloading of axles resulting in injury and / or vehicle damage. Airbag Man is proud to offer the best quality products and customer service. We individually design and manufacture air suspension kits to suit a vehicles suspension, so it is very hard to reuse your old airbag kit for a completely different vehicle. Tubing must be cut squarely to avoid burrs in the connection to the air fittings. Inspect entire length of tubing to make sure tubing is not trapped, melted together or cut from rubbing on sharp edges. Note that Nylok type lock nuts may be used in this manner also, in place of the prevailing- torque type, except where high heat is present.Spring washers In order to properly use a lock washer, tighten the nut/bolt fastener following the torque recommendations above.
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