Depending on your manufacturers capabilities and the materials you use, your package can become biodegradable or compostable. Besides usability, efficiency and cost matter, too. However, these advantages such as durability, strength, weight, and more will largely depend upon the material you select in creating your package. It is typically made of plastic film, although other materials such as paper, aluminum foil, or biodegradable materials may also be used. If you have any questions about this policy or our use of cookies, please contact us. Nowadays, roll stock is being used in many industries including specialty food, pet food, coffee, meat packaging, and more. Roll Stock Film - Unified Flex Packaging Technologies What is your minimum order quantity . PP can retain its shape and form for a long time making it great for long shelf life products. Roll stock packaging provides a sturdy alternative to boxes and blister packs that end up negatively affecting the environment more than necessary. This is the cylinder-like center part of the roll that is made of generic cardboard and hollow in the middle. Roll stock packaging is a type of flexible packaging solution that uses laminated film to create bags, pouches, or wrappers. Ease of use is one of the most important criteria for any type of manufacturing or packaging plant use. This is possible on account of the FFS machine that makes bags in line. The reason why roll stock is used is because of its sturdiness and impermeability, it is a great way to protect the meat from contamination from the outside. Our machines are completely designed, manufactured, and assembled in Kansas City. It provides full coverage with airtight and moisture-tight seals. Ideal for high-volume form-fill and seal applications, we offer a wide range of sizes, materials and laminations for all types of products. LDPE is a softer, clearer, and flexible plastic than HDPE. Materials are converted based on co-packer needs, including unwind, seals and max outer diameter. One of the most common uses of roll stock can be seen in the form, fill, and seal machines (FFS). Roll stock packaging is very common among products that require tight sealing, lamination, lidding and flow wrapping. Customizability. Cutting and Separation: The final step in the process is cutting the individual packages from the continuous film. For example, these cookies let us Well be happy to answer any questions you have! My advice to food processing professionals is to consider seriously these considerable advantages of roll stock when making their packaging decisions. Unwinding: The rollstock packaging machine unwinds flexible film from a roll. 3. Many prefer to package their products in flexible packaging due to their characteristics and advantages. Depending on the specific application, this filling process can be completedautomatically using dispensing devices, such as volumetric fillers, auger fillers, electronic weigher,or piston fillers. Laser scoring technology can also be applied to your finished product upon request. Our roll stock film specifically caters to vertical form fill seal (VFFS) and horizontal form fill seal (HFFS) applications. However, without proper food packaging, you run the, Clearly communicate a message with your pouch packaging design. If youre not sure what size you need, ask for samples from different manufacturers so you can see how your product will fit. Were happy to work to meet your copackers needs. An additional function of this package that provides an easy dispensing experience, is the tear notch and easy tear film. The most popular pouch styles include: stand-up, flat, side gusset, block bottom, stick pack, and sample packs. How Rollstock Packaging Machines Work & Why They're So Efficient These cookies enable us and third-party services to collect aggregated data for statistical The Rollstock RS-400 is your ticket to higher production at a lower cost. The packaging objects of these studies include formats such as bags and many distinct types of pouches. They are rolls of plastic film, which are then cut into the desired lengths. The roll stock is then fed into your packaging and filling machine where it fills and seals the package. Functionality cookies let us operate the site in accordance with the choices you make. The roll stock film is formed into a tube shape (it's a pouch) using the VFFS machine application, and the pouch gets filled vertically with your product, then it's sealed. You need film on a sturdy core that fits your existing machinery perfectly. Using advanced thermoforming and shaping systems, the RS-400 can replicate foodservice trays or medical device packages all in one fluid process. Custom Printed Roll Stock Packaging - Roll Stock Film Packaging What is Flexible Packaging? - Brown Packaging Roll converts from 1" to 3" core. 4 side seal pouches: Small and lightweight, 4-side seal pouches hold a reduced amount of product while still maintaining safety and security. Additionally, lamination can add an exceptional look and feel to your product. It can be used for packaged snacks, single-serve sample packs or stick packs. Choose the direction you want your rollstock wound. Unique features can be added on, including Rollstock with pre-applied zippers and Pour & Lok resealable options. Here are some real life applications of what roll . We offer recyclable PE film that is How2Recycle approved, as well as a Post-Consumer Recycled (PCR) film. If you are looking for an option that will save you time and money, then roll stock packaging is the perfect choice for you. What Is Roll Stock? - CaresGuru Rollstock Rollstock is a film printed and laminated into rolls and used in FFS machines to form packages, fill products, and seal pouches. Strictly Necessary Cookie should be enabled at all times so that we can save your preferences for cookie settings. Corrugated boxes are an essential part of the shipping and storage process for businesses worldwide. Designed and built in Kansas City, Missouri the RC-300 is a truly state of the art machine. It can help make your packages jump out to your customers eyes. Want to consult to see if you should switch into a package made from roll stock film? One of the most common uses of roll stock can be seen in theform, fill, and seal machines (FFS). Roll stock is especially popular in the food industry but customers from other industries also frequently use it for a wide range of applications. Available in five different web widths, cutoffs up to 320mm, and many available options at only 11.5 feet long. It is an environmentally friendly option, as it uses less plastic than traditional packaging methods. Rollstock packaging is a printed film that is used to package food products, liquids, creams, and many others. This article will discuss the benefits of roll stock packaging and how to choose the right option for your business. In the end, roll stock packaging delivers quality and a professional look and feel without wasted material, time, or money. Rollstock will be produced in 5 business days, once your artwork has been approved. We offer several lead times to meet different customer needs and budgets. It provides a high level of protection for food products, which helps to ensure that they stay fresh and safe. If you disable this cookie, we will not be able to save your preferences. If you are looking for an efficient way to package your food products, rollstock packaging is a great solution! These cookies do not contain personal Rollstock packaging machine is the newest addition to the Rosenthal Moreover, once you have bought the cheese and brought it home, you can continue using the film to reseal the leftover cheese and keep it in your refrigerator to keep it fresh and tasting right for longer. Why Use a Roll Stock Machine - PromarksVac Blog Over 40 films to meet specific rollstock application requirements. Roll stock Packaging, an affordable flexible packaging solution My own experience shows that one of the most effective means of producing flexible packaging is the use of roll stock. By understanding the benefits of each type of bag, you can choose the best option for your product. Ideal for any plant where space is limited and quality packages are a must. Whenever you are purchasing a piece of fresh meat from a grocery store, the clear film that it comes wrapped in is roll stock. To cite just one, The Freedonia Group predicts that demand in the U.S. will increase more than three percent annually until it hits nearly $21 billion in 2019. If the seal is not strong, then air and moisture can enter the package, which can cause the food to spoil. On the other hand, one cannot sterilize a preformed pouch so easily because there is no way to ensure if the solution is making it over to the other side and covering the entire surface of the preformed pouch. with quite a short shelf life, it is very important for suppliers of cheese to make sure that the cheese stays fresh. With this laminated film, the affordable per-unit cost leads to increased chance of profit down the road. Roll stock packaging consists of laminated film in one long, continuous sheet with a sturdy central cardboard core suitable for your equipment. It is specifically useful in the food processing and packaging industry. Home Page - Rollstock FFS stands for form, fill and seal. Next, affordable packaging material. There are many benefits of roll stock packaging, which is why it is such a popular choice for businesses. Today, flexible packaging is used by many businesses to promote, ship, display, and protect their products. We will also provide tips for using rollstock film packaging and answer some common questions about this type of packaging. Read on to find out more about this. A roll stock packaging machine is a versatile tool that can be used to package a wide variety of products. making the top seal of one bag and the bottom seal of the following bag. Especially in the food packaging industry. They are made of corrugated paperboard, which comprises three layers: Packaging plays a crucial role in attracting customers and promoting brand recognition. Our state-of-the-art printing technology makes it possible to deliver better rollstock with an incredibly fast turnaround all while using less energy and producing less waste than traditional printing methods. Sturdy materials are more important than anything else, but qualities like the ease of use, efficiency, and affordability are also at the top of the list. The most common are PET/VMPET/PE, BOPP/PE, and MOPP/PE along with metalized PET and Aluminum Foil/PE rollstock laminations. Tell us more about your product by filling out the form below and we will get in touch with you as soon as possible with pricing information and packaging specifications. Thin Rollstock Forming and Non Forming Film for Rollstock Packaging Fres-cos flexible packaging machines and materials will help you protect, preserve and showcase your quality product in the most effective, cost-efficient ways possible. Eliminates the need to stock an expensive variety of bags. Such as the size and shape of your product, the intended use of the packaging, and the amount of protection you need. In the picture below, the machine specifications are set to run this product as 7-out, meaning 7 impressions wide on the roll. Max outer diameter can be based on imperial or metric measurement or impression count. If so, you should consider roll stock packaging. Flexible packaging is non-rigid packaging for example, a bag or pouch that is used to protect a variety of different products. When considering whether or not roll stock packaging is right for your product, be sure to weigh the pros and cons carefully to ensure that this type of packaging will meet your needs. It is made of either coextruded or laminated film and comes on a roll. Structure and size of the package can be customized, designed and fitted to your products to help limit material consumption and costs. Flexible packaging is a type of packaging that is made with material that is easily bendable and flexible. server. Our custom roll stock film products are formulated to meet your exact needs. Still buying pre-formed packaging and trays? Rollstock machines are used to package . Filling: After packing, the product is placed in the cavities. There are many types of rollstock film that can be purchased through a supplier like Summit Packaging, which will be suited for a wide variety of applications. The roll stock you can find at Flex-Pack.com is comprised of the following specifications: This is the outside diameter of the entire roll stock as well as its cardboard center. Rollstock vs. Pouches: Which one is Best for Your Product Thanks to the use of roll stock, many companies across industries have been able to drastically increase their efficiency and productivity when it comes to production, as well as lower material and labor costs. by any other wrapping alternatives. We have a team of in house experts and specialists who have many collective years of packaging experience and capabilities that encompass all types of flexible packaging and conversion of roll stock film. It is a great choice for fresh meat, processed meat, cheese blocks, cheese wheels, or sliced cheese, poultry, and frozen or cooked fish. We aren't simply a supplier of packaging materials, we are a vacuum packaging solutions company. Web-width typically refers to the rollstock's finished width, which should correspond to your packagings total width (pre-conversion). Yes, we can produce printed or unprinted rollstock for most Vertical and horizontal FFS rollstock packaging machine. The flagship of the Rollstock line. All rights reserved. Choose the core size that works best for your brand and your machines. It needs to grab their attention, communicate your products, Packaging is an essential aspect of any products marketing strategy. When sealed with roll stock wraps, the perishability of the soups ingredients is drastically lowered and the products can stay fresh for a much longer period of time. The laminated rolls we offer at Flex-Pack.com come in a number of exquisite colors, to which we can add graphics and custom designs of your choice to provide maximum personalization and complement your brand identity. This allows you to fill and seal the packaging in one process, typically handled by special machinery called form, fill, & seal machines. Packaging Shop Kenya on Instagram: "Your favorite sticker is back in There are a number of different bag styles that can be completed with roll stock. Some key benefits include: Its easy to use and can be customized to fit any product or size requirement. Talk to the branding experts at Korpack who will help consult your team on making the appropriate packaging design brief. Roll stock is one of our most popular products. Roll stock offers versatility when it comes to a wide variety of product or food types. The most popular poly bag styles include: flat, gusset, re-closable, tubing, and antistatic. When it comes to the creation of pouches or bags for different loose foods, this engineered film on a cardboard roll fits the bill perfectly. We produce rollstock for most types of FFS roll stock machine, from simple single-film FFS to Vertical FFS machines with 4-sided seal and double rollstock films. Factors to Consider and Print Options Explained, Maximizing Customer Satisfaction: The Power of Crafting Engaging Unboxing Experiences, Summer Heat and Its Effect on Packaging: Understanding the Risks and Mitigating Them. All you need to do is clamp on the cardboard tube, feed the film into the production or packaging line, and see how simple professional quality packaging can be. You need to decide what type of material you want to use. These machines can be used to shape the roll stock and to create sealed bags. When it comes to rollstock packaging, there are a few things you need to take into consideration in order to choose the right one for your needs. Announcing ePacONE (One Network Everywhere), Ideal for pillow pouches, packets, and sachets, High vapor barriers that block moisture, oxygen, and aroma from entering or exiting the package, Print Substrates PET, Metalized PET, PE, and BOPP, High-barrier and multi-layer sealant films, Freezer safe and Microwaveable options available.
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